Aluminium Conductor
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ABC Aerial Bundled Cable, LV Service Drop, 3X50+1X35 mm² , Aluminium/AAAC Conductor, XLPE Insulated
Category: Overhead insulated line wiresBrowse number: 312Number:Release time: 2025-08-27 06:10:05This product is an ABC (Aerial Bundled Cable) aerial insulated cable, a core transmission device for low-voltage (LV) service drops specially designed for low-voltage power distribution systems. It adopts a conductor cross-sectional configuration of 3×50mm² + 1×35mm², with conductor materials available in aluminum or AAAC (All-Aluminum Alloy Conductor), and the insulation layer is made of XLPE (Cross-Linked Polyethylene). It is mainly used to introduce electricity from low-voltage overhead lines to user terminals (such as residential communities, industrial and commercial parks, and rural power distribution networks). Relying on the combined advantages of "aerial installation adaptation + multi-core integration + weather-resistant insulation", it provides a safe, efficient, and durable solution for the last-mile transmission of low-voltage power distribution. It effectively replaces traditional bare conductors, reduces the risk of line faults, and improves the reliability of the power distribution system. In terms of core specifications and structural design, the "3×50 + 1×35mm²" cross-sectional configuration of this cable accurately matches the three-phase four-wire system requirements of low-voltage power distribution: three 50mm² conductors serve as three-phase live wires (L1, L2, L3), undertaking the main current transmission task. The long-term safe current-carrying capacity can reach 120-150A (slightly different depending on conductor material and ambient temperature), which can meet the total power load of small and medium-sized user clusters (such as 10-20 households or small industrial and commercial users). One 35mm² conductor acts as the neutral wire (N), used to balance the three-phase current, avoid voltage deviation caused by unbalanced three-phase loads, and ensure the stable operation of user-end equipment. This cross-sectional configuration not only avoids heating problems caused by insufficient cross-section of live wires but also optimizes material costs by reasonably reducing the cross-section of the neutral wire, balancing performance and economy. The dual choice of conductor materials (aluminum conductor/AAAC conductor) provides flexible adaptation to different application scenarios: Aluminum conductors have the advantages of light weight and low cost, with a density only 1/3 of that of copper, which can significantly reduce the tower load of overhead lines and lower the cost of tower construction and maintenance. At the same time, the conductivity of aluminum conductors meets the needs of low-voltage power distribution, and an oxide film is easily formed on the surface, providing a certain degree of corrosion resistance. It is suitable for low-voltage power distribution networks in plain, suburban, and other relatively mild environments. AAAC conductors (all-aluminum alloy stranded wires) upgrade the performance of aluminum conductors by adding alloy elements such as magnesium and silicon, significantly improving the tensile strength of the conductor (1.5-2 times that of ordinary aluminum conductors) and fatigue resistance. They can resist the mechanical stress of severe weather such as strong winds and ice coating on the line, while retaining the advantage of light weight of aluminum conductors. They are suitable for mountainous areas, coastal areas, and other regions with complex climates and high wind speeds, or overhead lines with large spans (such as service drops crossing rivers and roads), extending the service life of the line. The selection of XLPE insulation layer is a key advantage of this cable for aerial scenarios. Compared with traditional PVC insulation, it has three core values: First, excellent weather resistance. XLPE material forms a three-dimensional network structure through a cross-linking process, which can effectively resist the erosion of outdoor environmental factors such as ultraviolet rays, ozone, and acid rain, avoiding aging and cracking of the insulation layer. It can still maintain stable insulation performance after long-term exposure to outdoor environments, with a service life of 20-30 years, far exceeding that of PVC insulated cables. Second, excellent high-temperature resistance. The long-term allowable operating temperature of XLPE can reach 90℃, and the allowable temperature during short circuits is as high as 250℃. It can withstand the heat generated by high-temperature exposure in summer or short-term overload of the line, avoiding short-circuit accidents caused by melting of the insulation layer. Third, good electrical insulation performance. XLPE has high insulation resistance (insulation resistance coefficient > 10¹⁴Ω·cm at room temperature) and small dielectric loss tangent value, which can effectively isolate the conductor from the outside world, prevent leakage or phase-to-phase short circuits, and at the same time have excellent breakdown resistance. Even in humid environments, it can ensure the insulation reliability of the line. In terms of adaptability to application scenarios, the core value of this cable lies in the "accurate positioning of low-voltage service drops": In urban residential community power distribution, it can be used as an aerial service drop from the low-voltage side of the community distribution transformer to the building distribution box. The multi-core integrated design avoids the clutter problem of traditional parallel erection of multiple bare conductors, reduces the space occupied by the line, and at the same time, the XLPE insulation layer prevents leakage accidents caused by the line contacting trees, buildings, etc., improving the electricity safety of the community. In the renovation of rural power distribution networks, it can replace the old bare conductor service drops, adapting to the characteristics of large spans and complex environments of aerial lines in rural areas. The AAAC conductor version can resist strong winds and ice coating in rural mountainous areas, reduce line failure rates, and ensure agricultural production and residents' daily electricity consumption. In industrial and commercial park power distribution, as a low-voltage service drop from the park's main power distribution room to various workshops and office buildings, the 3×50mm² live wire cross-section can meet the electricity demand of medium and small production equipment, air conditioners, and other high-power loads in the park. The high-temperature resistance of the XLPE insulation layer can cope with the high-temperature environment around the workshop in summer, ensuring stable line operation. From the perspective of installation and operation and maintenance convenience, this cable has significant advantages: The multi-core integrated design reduces the number of erected aerial lines, simplifies the construction process, and lowers the installation cost. At the same time, the core wires are isolated by insulation layers, and no additional spacers need to be installed, reducing the number of line accessories. The overall weight of the cable is light, and it can be erected using light towers or existing towers, reducing project investment. In addition, the XLPE insulation layer has a variety of colors (such as red, yellow, green, blue, corresponding to three-phase live wires and neutral wires respectively), which is convenient for construction personnel to identify the phase sequence, reduce wiring errors, and the surface of the insulation layer is smooth, not easy to attach dust and debris, reducing the need for later cleaning and maintenance. From the perspective of safety and economy, this cable can effectively solve the pain points of traditional low-voltage service drops: Compared with bare conductors, the XLPE insulation layer completely eliminates the risk of electric shock caused by accidental contact by personnel and animal contact, as well as the fault hidden dangers of phase-to-phase short circuits and ground short circuits of conductors, greatly reducing the number of power outages and maintenance costs of the power distribution network. The lightweight characteristics of aluminum/AAAC conductors reduce the line construction cost, while extending the line service life and reducing the later replacement investment. In addition, this cable complies with relevant national standards for low-voltage power distribution systems (such as GB/T 12527-2008 "Aerial Insulated Cables for Rated Voltage up to 1kV"), has good compatibility, and can be seamlessly connected with existing low-voltage power distribution equipment (such as transformers, distribution boxes, surge arresters), facilitating system upgrading and expansion. In terms of overall value, this ABC aerial insulated cable (LV service drop) solves three core pain points of low-voltage power distribution service drops through the design of "accurate cross-sectional configuration + high-quality conductor and insulation + aerial scenario adaptation": First, the "safety hazard" problem. The XLPE insulation and multi-core isolation design reduce the risk of electric shock and short circuit. Second, the "environmental adaptability" problem. The combination of aluminum/AAAC conductors and XLPE insulation copes with different climate and geographical conditions. Third, the "cost efficiency" problem. The lightweight design and long service life reduce construction and operation and maintenance costs. For power companies and users, this cable is not only a "power transmission carrier" but also a key equipment to improve the reliability, safety, and economy of the low-voltage power distribution network, providing a solid guarantee for the efficient operation of the low-voltage power distribution system.
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