产品中心
Home > Products > Overhead insulated line wires > Prc Cable 3X70+54.60+16 mm2 Aluminum Twisted Wire 3*50+54.6+1*16 3*70+54.6+1*16

    Prc Cable 3X70+54.60+16 mm2 Aluminum Twisted Wire 3*50+54.6+1*16 3*70+54.6+1*16

  • Category:
    Overhead insulated line wires
  • Share:
  • QR code:
  • Release time:
    2025-07-17 03:53:18
  • Instant inquiry
In the dynamic landscape of power distribution, the PRC aluminum Twisted Cable emerges as a versatile and reliable solution, designed to meet the diverse demands of modern electrical networks. Available in configurations such as 3X70+54.60+16mm², 350+54.6+116mm², and 370+54.6+116mm², this cable combines precision engineering with robust materials to deliver exceptional performance in Overhead Applications. Whether deployed in industrial zones, rural electrification projects, or urban grids, it stands as a testament to innovation in power transmission.
Configurations: Tailored to Varied Power Demands
The cable’s range of configurations—3X70+54.60+16mm², 350+54.6+116mm², and 370+54.6+116mm²—reflects its adaptability to different power distribution scenarios. Each configuration is meticulously engineered to balance current-carrying capacity, structural integrity, and functional versatility:
  • 350+54.6+116mm²: Ideal for medium-density areas with moderate power demands, such as suburban neighborhoods, small towns, or light industrial units. The 50mm² phase conductors efficiently handle the current loads of residential complexes, retail stores, and small-scale manufacturing facilities, ensuring stable power delivery without excessive energy loss.

  • 3X70+54.60+16mm² and 370+54.6+116mm²: Designed for high-density areas and heavy-duty applications, including industrial parks, urban commercial districts, and large agricultural operations. The 70mm² phase conductors provide increased current-carrying capacity, making them suitable for powering heavy machinery, large HVAC systems, and multiple commercial establishments simultaneously.

Across all configurations, the inclusion of a 54.6mm² neutral/ground core and a 16mm² auxiliary core ensures consistent functionality, regardless of the phase conductor size. This modular approach allows utility companies and installers to select the optimal configuration based on specific load requirements, minimizing waste and maximizing efficiency.
High-Grade Aluminum Conductors: The Foundation of Performance
At the heart of this cable lies high-grade aluminum, a material chosen for its exceptional combination of conductivity, strength, and lightweight properties. The aluminum undergoes a rigorous purification process to achieve a purity level of 99.5% or higher, eliminating impurities such as iron, silicon, and oxygen that could hinder electron flow. This high purity translates to low electrical resistance, ensuring efficient power transmission with minimal energy loss— a critical factor in reducing operational costs for utility companies and end-users.
The 50mm² and 70mm² phase conductors are engineered to handle their respective current loads without excessive heat buildup. During peak usage periods—such as hot summer afternoons when air conditioning units are running at full capacity—the conductors maintain stable temperatures, thanks to aluminum’s inherent thermal conductivity, which allows heat to dissipate evenly across the cable’s surface.
Aluminum’s lightweight nature—approximately one-third the density of copper—reduces the mechanical stress on overhead structures, including utility poles, cross-arms, and supporting hardware. This not only extends the lifespan of the infrastructure but also simplifies installation, as lighter cables are easier to transport, unspool, and maneuver into place. For large-scale projects spanning miles of terrain, this weight advantage translates to significant cost savings in labor and equipment.
To enhance durability, the Aluminum Conductors are treated with a protective anti-corrosion coating. This coating acts as a barrier against moisture, industrial pollutants, and salt spray in coastal areas, preventing oxidation and ensuring the conductors maintain their structural integrity and conductivity over time. Even in humid climates or regions with high air pollution, the coating preserves the aluminum’s performance, reducing the need for premature replacements and minimizing maintenance costs.
Multi-Core Design: Synergy in Functionality
The cable’s multi-core design—integrating phase conductors, a neutral/ground core, and an auxiliary core—represents a harmonious blend of functionality and efficiency, each component serving a distinct yet complementary role:
  • Phase Conductors (50mm² or 70mm²): These three conductors form the backbone of three-phase power transmission, the standard for modern electrical grids. Three-phase power distributes the load across three conductors, reducing the current in each phase and minimizing heat buildup compared to single-phase systems. This balanced distribution is critical for maintaining stable voltage levels, especially in areas with fluctuating power demands. The 50mm² and 70mm² sizes are carefully chosen to match the power requirements of their respective applications, ensuring that the cable can handle peak loads without voltage drops or performance degradation.

  • Neutral/Ground Core (54.6mm²): This larger core serves two essential functions: as a neutral conductor to carry unbalanced currents from three-phase systems, and as a ground to dissipate fault currents safely to earth. In three-phase systems, perfect balance is rare, especially in residential and commercial settings where individual phases may power different appliances. The neutral core ensures that these imbalances are managed, preventing voltage fluctuations that could damage sensitive equipment. In the event of a fault—such as a short circuit—the ground function provides a low-resistance path for current to flow, triggering protective devices like circuit breakers and preventing electrical shocks or fires. The 54.6mm² size is specifically engineered to handle these high fault currents, ensuring safety and system reliability.

  • Auxiliary Core (16mm²): This versatile core adds a layer of functionality, enabling secondary applications beyond basic power transmission. It can be used for carrying communication signals, such as those required for smart grid monitoring systems, which track voltage, current, and power quality in real time. In rural areas, it may power remote sensors that monitor weather conditions or equipment performance, enabling predictive maintenance. In urban settings, it can support street lighting or traffic signal systems, eliminating the need for separate cables and reducing clutter on overhead structures. The 16mm² size balances capacity and Flexibility, providing enough current for these auxiliary functions without adding unnecessary weight or bulk to the cable.

Twisted Configuration: Engineering for Stability and Performance
The twisted arrangement of the cable’s cores is a critical engineering feature that delivers multiple benefits, enhancing both mechanical stability and electrical performance:
  • Mechanical Stability: Twisting the cores together creates a cohesive bundle that resists sagging, even over long spans between utility poles. This is particularly valuable in rural areas where pole spacing is often greater, reducing the need for intermediate supports and lowering installation costs. The twisted structure also enhances the cable’s resistance to wind-induced vibration, a common issue in Overhead Cables that can cause fatigue and eventual failure of conductors and hardware. By disrupting airflow around the cable, the twist dissipates vibrational energy, minimizing stress on the cores and their connections.

  • Electrical Performance: The twisted design ensures that the Three Phase Conductors are evenly spaced, creating a balanced electromagnetic field. This reduces electromagnetic interference (EMI) with nearby electronic devices, such as radios, televisions, and communication equipment—a crucial advantage in residential and commercial areas. Additionally, the uniform spacing promotes consistent current distribution across the phases, minimizing voltage imbalances and improving overall system efficiency.

  • Installation Efficiency: The twisted bundle is easier to handle and install than multiple separate conductors. It can be spooled, unrolled, and strung between poles as a single unit, reducing the number of components that need to be managed during installation. This streamlines the process, 缩短安装时间,并降低人工成本,特别是在大型项目中。安装人员还受益于减少的硬件需求,因为单束电缆需要 fewer clamps, insulators, and connectors than individual conductors.

UV-Resistant Insulation: Protection Against Environmental Extremes
The cable’s insulation is a critical component that safeguards the conductors from environmental hazards, ensuring long-term performance in outdoor settings. Made from a high-grade polymer, the insulation is formulated to withstand a range of harsh conditions:
  • UV Resistance: Overhead cables are constantly exposed to sunlight, which can degrade many insulating materials over time, leading to cracking, brittleness, and loss of flexibility. The UV-resistant insulation in this cable prevents such damage, maintaining its integrity even after decades of direct sunlight exposure. This is particularly important in regions with intense solar radiation, such as desert areas or high-altitude locations, where UV levels are significantly higher.

  • Moisture and Chemical Resistance: The insulation forms an impermeable barrier against rain, snow, humidity, and industrial chemicals. This prevents water ingress, which could cause short circuits or corrosion of the aluminum conductors. In coastal areas, it resists damage from salt spray, while in industrial zones, it withstands exposure to oils, solvents, and other pollutants. This versatility makes the cable suitable for deployment in diverse environments, from coastal cities to manufacturing hubs.

  • Temperature Tolerance: The insulation operates reliably across a wide temperature range, from -40°C to 90°C. This allows the cable to perform in extreme climates, from the freezing winters of northern regions to the scorching summers of tropical areas. Unlike some insulating materials that soften in high heat or become brittle in cold, this insulation maintains its structural integrity and protective properties, ensuring consistent performance year-round.

Applications: Versatility Across Environments
This PRC aluminum twisted cable is designed to excel in a wide range of applications, adapting to the unique demands of each environment:
  • Industrial Zones: The 3X70+54.60+16mm² and 370+54.6+116mm² configurations are ideal for industrial parks, manufacturing facilities, and warehouses. They can power heavy machinery, conveyor systems, and industrial HVAC units, handling the high current loads and frequent start-stop cycles typical of industrial equipment. The auxiliary core supports smart manufacturing technologies, such as sensors that monitor machine performance and energy usage, enabling efficient operation and predictive maintenance.

  • Urban Grids: In cities and towns, the cable’s compact design and balanced performance make it suitable for dense residential and commercial areas. The 350+54.6+116mm² configuration is often used in suburban neighborhoods, while the 70mm² versions serve larger commercial districts with high-rise buildings, shopping centers, and office complexes. The auxiliary core can integrate with urban smart grid systems, providing data for load management and outage prevention.

  • Rural Electrification: In remote areas, the cable’s lightweight design and mechanical stability make it a cost-effective solution for extending power to small communities, farms, and rural industries. The 350+54.6+116mm² configuration is well-suited for these applications, handling the power needs of homes, irrigation pumps, and small agricultural processing facilities. The auxiliary core can support communication links for rural telecommunication systems, bridging the digital divide in underserved areas.

  • Renewable Energy Integration: As the world shifts to clean energy, this cable plays a vital role in connecting renewable energy sources to the grid. It can transmit power from solar farms, wind turbines, and small-scale hydroelectric plants to distribution networks, with the 70mm² configurations handling the higher currents from larger installations. The auxiliary core enables monitoring of renewable energy output, facilitating efficient integration into the existing power grid.

Compliance and Safety: Meeting Global Standards
Safety is paramount in electrical systems, and this cable is designed and manufactured to meet stringent international and regional standards, including those set by the International Electrotechnical Commission (IEC), the National Electrical Safety Code (NESC), and local regulatory bodies. Key safety features and compliance measures include:
  • Electrical Safety: The cable undergoes rigorous testing to ensure it can handle its rated voltage (typically 600V to 1kV) and current without insulation breakdown or overheating. Tests for dielectric strength, insulation resistance, and current-carrying capacity validate its performance under normal and fault conditions.

  • Mechanical Strength: It is tested for tensile strength, impact resistance, and flexibility, ensuring it can withstand the stresses of installation, including being pulled through conduits, suspended over long spans, and subjected to wind and ice loads.

  • Fire Performance: The insulation is flame-retardant, reducing the spread of fire in the event of a fault. It also emits minimal toxic smoke, enhancing safety for emergency responders and nearby occupants.

  • Environmental Compliance: The materials used in the cable, including the aluminum conductors and insulation, are compliant with environmental regulations, ensuring they do not contain hazardous substances and can be recycled at the end of their service life.

Compliance with these standards gives installers, utility companies, and end-users confidence in the cable’s reliability, ensuring safe and efficient operation for decades.
Long-Term Cost-Effectiveness: A Smart Investment
Choosing this PRC aluminum twisted cable represents a long-term investment in reliability and efficiency, with cost savings realized across the cable’s lifecycle:
  • Installation Costs: The twisted design and lightweight aluminum reduce labor and equipment requirements during installation. The cable can be deployed quickly, 缩短项目时间线,并降低人工费用。Its compatibility with standard overhead hardware eliminates the need for specialized tools or components, further reducing costs.

  • Energy Efficiency: The high-purity aluminum conductors and balanced design minimize energy loss during transmission. Over the cable’s service life—typically 20 years or more—this efficiency translates to significant savings on utility bills for end-users and reduced operational costs for utility companies.

  • Maintenance Savings: The cable’s durable construction, corrosion resistance, and UV protection reduce the need for routine maintenance and repairs. It can withstand harsh environmental conditions without degradation, minimizing downtime and the associated costs of service interruptions.

  • Infrastructure Longevity: By reducing stress on utility poles and supporting hardware, the cable’s lightweight design extends the lifespan of the overhead infrastructure. This delays the need for costly pole replacements or upgrades, providing additional long-term savings.


Learn more about cable products
Contact Hongtai Cable Technology Co.,Ltd
Contact Us

Hongtai Cable Technology Co.,Ltd

E-mail:export@qlcables.com

            sales@qlcables.com

Tel/whatsapp:+86-18032066271

ADD:Xiaokou Industrial Development Zone, Ningjin County, Xingtai City,Hebei Province, China

Copyright © Hongtai Cable Technology Co.,Ltd  Technical Support: Ronglida Technology

Sitemap

This website uses cookies to ensure you get the best experience on our website.

Accept Reject