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    Na2xy Cable Triple Cable De Energia Tripolar Tipo Na2xy 3-1X240mm2 0, 6/ 1kv

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    Low voltage cable
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  • Release time:
    2025-07-25 05:56:07
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Details of Na2xy Triple-Core Power Cable (3-1X240mm2)

I. Core Information of the Product Itself

(I) Detailed Explanation of Specification Parameters
  1. Basic Specification Description

This Na2xy type triple-core power cable (Cable De Energia Tripolar) has a core specification of 3-1×240mm² and a rated voltage of 0.6/1kV, which is suitable for medium and low-voltage power distribution scenarios.
"3-1×240mm²" indicates that the cable adopts a triple-core independent insulation structure. Each core is independently wrapped with an insulation layer and then integrated into a whole, which can avoid signal interference between cores. "240mm²" is the cross-sectional area of a single-core conductor, corresponding to a conductor diameter of approximately 17.5mm (calculated according to the circular area formula), and it can carry a large current. When the ambient temperature is 25℃, the long-term allowable current-carrying capacity is about 400A (the specific value needs to be corrected according to the laying method). According to the three-phase power formula P=√3×U×I×cosφ (U=0.38kV, cosφ=0.85), it can meet the power transmission demand of about 220kW.
In the rated voltage of 0.6/1kV, 0.6kV is the insulation voltage between the conductor and the ground, and 1kV is the insulation voltage between conductors. It conforms to the standard of GB/T 12706.1-2020 "Extruded Insulation Power Cables" and is suitable for low-voltage power distribution systems (380V/220V), which can be directly connected to conventional industrial and civil power grids. The overall outer diameter of the cable is about 45mm (including the sheath), and the bending radius is 12 times the outer diameter (about 540mm), which balances structural stability and laying Flexibility.
  1. Safety and Performance Parameters

The DC resistance of the conductor is ≤0.0754Ω/km (at 20℃), ensuring that the power transmission loss is lower than the industry average level. The insulation resistance is ≥100MΩ·km (at 20℃), there is no breakdown in the power frequency withstand voltage test at 3kV for 5 minutes, and the partial discharge capacity is ≤10pC (under 1.73U0), which can operate safely for a long time under the rated voltage. The tensile strength of the sheath is ≥12MPa, and the elongation at break is ≥125%, which can withstand the mechanical stress during laying and use.

(II) Material and Structural Design
  1. Core Material Composition

  • Conductor: High-purity electrolytic copper (copper content ≥99.95%) is used, and it is stranded with multiple fine Copper Wires (Class 2 conductor structure). The number of strands and wire diameter are optimized and proportioned - it is concentrically stranded with 37 strands of φ2.9mm copper wires. It not only ensures conductive performance (conductivity ≥58MS/m) but also improves flexibility (not easy to break when bent), which is convenient for laying in limited spaces.

  • Insulation Layer: Temperature-resistant polyvinyl chloride (PVC) material is selected, with an insulation thickness of ≥2.0mm. The PVC Insulation layer has good dielectric properties, with a stable dielectric constant, which can effectively block current leakage. The long-term operating temperature is -15℃ to 70℃, which can adapt to most indoor and outdoor environments. It also has strong chemical corrosion resistance and can resist erosion by general industrial dust and water vapor.

  • Sheath: Flame-retardant PVC material is used, with a sheath thickness of ≥2.5mm, and antioxidants and weathering agents are added. The oxygen index of the sheath is ≥30% (in line with GB/T 2406.2 flame retardant Class 1 standard), and the flame spread speed is slow when burning. At the same time, it has wear resistance and UV resistance, and can resist aging caused by direct sunlight when laid outdoors.

  1. Structural Advantages

The cable adopts a four-layer structure of "conductor → PVC insulation layer → filling layer → PVC Sheath". The outer layer of the conductor is tightly wrapped with the insulation layer, and the two are bonded without bubbles through the extrusion process. The three cores are arranged symmetrically, and the gaps are filled with polypropylene ropes (non-hygroscopic materials) to ensure the roundness of the cable (ellipticity ≤5%). The outermost layer is covered with a sheath, which is closely combined with the filling layer to form a mechanical protection barrier.
This structural design enables the cable to have both electrical safety and mechanical strength: the insulation layer blocks current, the sheath resists external impact, and the filling layer avoids uneven stress on the core wires during laying, which is suitable for various scenarios such as fixed laying (such as direct burial, pipe 穿,and cable tray).

(III) Characteristic Uses and Scene Adaptation
  1. Core Application Fields

Based on the 240mm² large cross-sectional area and 0.6/1kV voltage characteristics, the cable is mainly used in high-power power distribution scenarios:
  • Industrial power supply: The main cable of factory production lines (such as large stamping equipment, injection molding machines), the main power distribution line of workshops, which can be directly connected to 100-220kW equipment;

  • Building power distribution: The low-voltage power distribution trunk line of commercial complexes (shopping malls, hotels) (from the low-voltage cabinet to the floor distribution room), the main line of high-rise building strong current shafts;

  • Infrastructure: Emergency Power Lines and air conditioning unit power supply lines of large public buildings such as subway stations and gymnasiums;

  • Outdoor engineering: Municipal street lamp main lines, power supply for sewage treatment plant equipment (need to be protected by pipes).

  1. Advantages of Scene Adaptation

In dry indoor environments, it can be laid openly on cable trays or concealed in floor slabs; in humid environments (such as basements), it needs to be 穿 galvanized steel pipes, and the water resistance of PVC is used to resist water vapor; in outdoor scenarios, it is necessary to avoid direct sunlight (or add sunshades), and the weather resistance of the sheath can ensure a service life of more than 5 years. The large cross-sectional area feature enables it to reduce transmission loss - compared with 185mm² cables, the line loss is reduced by about 15% within a transmission distance of 200 meters, which is suitable for long-distance power distribution.
The triple-core structure is suitable for the three-phase five-wire system, and can be directly connected to phases A, B, and C without additional splicing, reducing the risk of wiring failures. The flexibility of Class 2 conductors enables them to pass through shaft corners and pipe bends (the bending radius ≥540mm can be safely laid).
(IV) Production Process and Quality Control
  1. Key Production Processes

  • Conductor Stranding: A cage stranding machine is used, with a stranding pitch of 35-40 times the conductor diameter to ensure structural stability; the copper wire is annealed before stranding (temperature 400-450℃) to improve flexibility;

  • Insulation Extrusion: A Φ90 extruder is used, the melting temperature of PVC material is 160-180℃, the extrusion speed is 15m/min, and the insulation thickness is monitored in real-time by an online thickness gauge (deviation ≤±0.1mm);

  • Cabling Process: The three cores are arranged symmetrically at 120° on the cabling machine, and after filling with polypropylene ropes, they are wrapped with non-woven fabric (to prevent the filling layer from loosening), and the cabling pitch is ≤40 times the cable diameter;

  • Sheath Extrusion: A Φ120 extruder is used to extrude the sheath synchronously, the cooling water temperature is 20-30℃ (to avoid sheath cracking caused by sudden cooling), and after extrusion, it is tested for pinhole defects by a spark tester (15kV voltage).

  1. Quality Inspection Standards

Each batch of cables must pass 15 tests:
  • Electrical performance: Conductor resistance, insulation resistance, withstand voltage test, partial discharge capacity;

  • Mechanical performance: Sheath tensile strength, insulation elongation at break, bending test (no cracks after bending);

  • Environmental adaptability: Ozone resistance test (no cracks for 72h at 200ppm concentration), heat aging test (performance retention rate ≥80% after 80℃×168h).

All test data are archived, and a test report (including batch number for traceability) is attached with the goods.

II. Description of General Product Information

(I) Packaging Specifications
  1. Packaging Form

A steel-wood structure cable reel is used for packaging. The reel has a diameter of 2.0m and a width of 0.6m, and each reel can hold 50m of cable (weight about 500kg). Both ends of the cable are sealed with heat-shrinkable caps (waterproof grade IP65). A metal identification plate is nailed on the reel (marked with specifications, length, voltage, production date, and batch number), and a product certificate (including key data such as insulation resistance and withstand voltage test) is attached.
  1. Protection Design

The outer side of the cable reel is wrapped with two layers of waterproof film (thickness 0.12mm). The wooden part is painted with anti-corrosion paint (salt spray resistance ≥500h), and 8mm thick iron sheet guard rings (height 10cm) are added to the edges to prevent the cable from being damaged by collision during transportation. A Φ80mm shaft hole is reserved in the center of the reel shaft, and a lifting ring with a load-bearing capacity of 1t (material Q235 steel) is equipped, which is suitable for loading and unloading by forklifts and cranes.
(II) Transportation and Storage Requirements
  1. Transportation Specifications

  • Road transportation: Use a fence truck with a length of more than 6.8m, and the load of a single vehicle does not exceed 5 reels (total weight ≤2.5t); the cable reels are placed flat and fixed, bound to the carriage with Φ12mm steel wire ropes (5mm thick rubber pads are placed at the contact points), and a 30cm gap is left between the reels to prevent friction;

  • Loading and unloading requirements: Lifting equipment (lifting capacity ≥1t) must be used to lift from the center of the reel shaft. Oblique lifting is prohibited (inclination angle ≤15°); when landing, put it down gently to avoid cable loosening caused by impact;

  • Extreme weather: During rainy days, the goods must be covered with a rain cloth (waterproof grade ≥PU2000mm). When the temperature is high (≥35℃), avoid direct sunlight (a sunshade net can be covered).

  1. Storage Conditions

It should be stored in a well-ventilated and dry warehouse (humidity ≤70%), and 10cm high skids are laid on the ground (to prevent ground moisture); the cable reels must be placed separately, away from heat sources (such as heating, ovens) and corrosive substances (such as acid and alkali solutions); the storage period is ≤2 years, and during this period, inspections are carried out every 3 months - the sheath has no cracks and the insulation resistance is ≥100MΩ, which is considered qualified. If it exceeds the storage period, it needs to be re-inspected.
(III) Delivery and Sample Services
  1. Delivery Process

  • Order processing: Confirm the inventory within 1 working day after receiving the order (2000m of regular specifications are in stock). In-stock orders are shipped within 24 hours, and customized requirements (such as colored sheaths) have a production cycle of 10-15 days;

  • Logistics selection: Send special line logistics within 500km (arrival in 2-3 days), and send full truckload transportation for more than 500km (arrival in 4-5 days); provide logistics tracking numbers and real-time tracking links, and send SMS to notify the recipient 24 hours before arrival;

  • Receiving tips: A "Receiving Guide" is attached with the goods, which clarifies the acceptance points such as "checking the integrity of the package, verifying the length mark, and confirming no obvious damage".

  1. Sample Policy

A 1m long sample (including a complete structure) can be provided for free (limited to 1 section/specification); the sample is attached with a material test report (copper purity, PVC oxygen index, etc.); it is sent by SF Express, and the freight is to be paid by the recipient (can be deducted from the payment after placing an order); destructive testing (such as cross-sectional analysis, temperature resistance testing) is supported, and testing method guidance is provided.
(IV) After-Sales Service Guarantee
  1. Quality Commitment

  • Warranty period: 2 years (from the date of delivery). If non-human quality problems (such as insulation breakdown, sheath cracking) occur within the warranty period, the same specification cable will be replaced for free and the round-trip freight will be borne;

  • Responsibility definition: For damages caused by improper laying (such as too small bending radius) and overload (current >400A), paid maintenance (material fee + labor fee) is provided, and the charging standard is transparent (attached with "Maintenance Price List").

  1. Problem Handling

  • Response time: Respond within 2 hours during working hours (8:00-18:00) and within 4 hours during non-working hours;

  • Solutions: For slight sheath damage (≤5mm²), a repair kit (including special PVC tape and sealant) is provided; for serious problems (such as insulation damage), replacement is arranged within 48 hours (urgent orders are prioritized for production);

  • On-site support: When technical personnel need to be present, they will arrive within 24 hours in adjacent provinces and within 48 hours in remote areas (travel expenses are borne by the supplier).

  1. Additional Services

  • Technical support: Provide "Current-Carrying Capacity Comparison Table" (including current correction values under different laying methods) and "Laying Construction Drawings" (including parameters such as bending radius and fixed spacing);

  • Installation guidance: Provide free wiring videos (including insulation layer stripping and terminal head production steps), and can recommend cooperative construction teams (need to make an appointment 3 days in advance);

  • Regular return visits: Make a phone call to return visit the usage situation 1 month after arrival, and remind of insulation resistance testing 1 year later (provide a list of testing institutions).

III. Summary of Product Advantages

The Na2xy 3-1×240mm² cable is adapted to high-power scenarios with a large cross-sectional area. The 240mm² conductor can meet the power supply of equipment within 220kW, and the triple-core structure is directly adapted to the three-phase system; the combination of Copper Core and PVC material balances performance and cost, and Class 2 conductors take into account conductivity and flexibility; full-process control from 15 factory inspections to 2-year warranty ensures reliability.
The protective design in packaging and transportation (such as steel-wood reels and waterproof films) reduces logistics losses, and flexible delivery and sample services improve procurement efficiency. Whether it is industrial production lines or large-scale building power distribution, the cable can meet the needs through three major advantages of "high-power bearing + safety protection + convenient service". Users can choose according to the load current (≤400A) and laying environment, and enjoy full-cycle support from selection to use.
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Hongtai Cable Technology Co.,Ltd

E-mail:export@qlcables.com

            sales@qlcables.com

Tel/whatsapp:+86-18032066271

ADD:Xiaokou Industrial Development Zone, Ningjin County, Xingtai City,Hebei Province, China

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