Hf Rz1-K as Power Installation Cable Flexible Halogen-Free (LSHF) 1X95mm2 1X150mm2 1X240mm2 Copper Conductor XLPE Insulation

1. Product Specifications

1. Rated Voltage: U0/U=0.6/1kV

2. Conductor Material: 99.9% annealed copper

3. Conductor Construction:

• IEC 60228 Class 5 compliant

• Ultra-fine stranded (0.2mm wires)

4. Insulation: Cross-linked polyethylene (XLPE)

5. Sheath: Halogen-free flame retardant polyolefin (LSHF)

6. Available Sizes:

• 1×95mm²

• 1×150mm²

• 1×240mm²

7. Electrical Properties:

• DC resistance at 20℃: IEC 60228 compliant

• Insulation resistance: ≥1000MΩ·km

8. Mechanical Properties:

• Bending radius: ≥6×cable diameter

• Tensile strength: ≥10N/mm²

9. Fire Performance:

• IEC 60332-1 single flame test

• IEC 61034 low smoke

• IEC 60754-1 halogen-free

2. Key Features

1. Safety Characteristics:

• Smoke density ≤60%

• Halogen acid gas ≤0.5%

• pH value ≥4.3

• Conductivity ≤10μS/mm

2. Construction Features:

• Extra-flexible Class 5 conductor

• Triple-layer co-extrusion

• Eco-friendly sheath

3. Applications:

• Rail transit (subway, high-speed rail)

• Tunnel lighting

• High-rise building risers

• Nuclear plant safety circuits

• Hospitals and public spaces

4. Performance Advantages:

• 5000+ bending cycles

• Operating temp: -40℃ to +90℃

• ROHS compliant

3. Manufacturing Process

1. Conductor Production:

• Continuous annealing of 8mm rod

• Multi-pass fine drawing (to 0.2mm)

• Bunch stranding (800mm lay length)

2. Insulation Process:

• Triple-layer extrusion line

• Electron beam cross-linking

• Online thickness control (±0.02mm)

3. Sheathing:

• 45° extrusion head design

• Segmented water cooling

• Laser diameter monitoring

4. Final Testing:

• Partial discharge (≤5pC)

• Dynamic bending test

• Smoke density chamber

4. Quality Assurance

1. Material Control:

• Copper purity (spectral analysis)

• Oxygen index ≥32

2. Process Control:

• Online resistance monitoring

• Insulation eccentricity ≤5%

3. Final Inspection:

• 3000V/5min voltage test

• Complete fire tests

• Mechanical tests

5. Packaging & Shipping

1. Packaging Standards:

• Moisture-proof wooden reels

• Inner vacuum aluminum foil

• Outer anti-scratch PE film

• Sealed ends

2. Shipping Requirements:

• No rough handling

• Waterproof transport

• Temp ≥-20℃

3. Storage Conditions:

• Dry ventilated warehouse

• Avoid direct sunlight

• 30cm above floor

4. Markings:

• Eco-label

• Meter markers

• Manufacturing batch

• Safety warnings

6. Service Commitment

1. Quality Assurance:

• Complete type test reports

• 15-year traceability

2. Technical Support:

• Free installation design

• On-site guidance

3. Service Response:

• 24/7 technical support

• 4-hour emergency response

4. Warranty Terms:

• 8-year main warranty

• Lifetime maintenance